Overcoming Challenges: Achieving a Smooth EPG Upgrade with Minimal On-Site Disruption


Undertaking an EPG (Emergency Power Generation) Upgrade project can pose significant challenges, especially when the existing operations need to continue without interruption. However, by adopting a strategic approach and fostering effective collaboration, the client successfully achieved a seamless EPG Upgrade with minimal on-site disruption. This article explores the challenges faced and the outcome achieved, highlighting the importance of careful planning and execution in minimising the impact on ongoing operations.

Challenges: Minimising Disruption in the Face of Continuous Operations

The client recognised the critical need to ensure minimal disruption during the EPG Upgrade project. With existing operations running continuously, any interruption could have severe consequences, affecting the facility’s functionality and reliability. It was essential to find a solution that allowed for the necessary construction activities while ensuring uninterrupted service delivery.

Strategic Approach: Meticulous Planning and Off-Site Works

To address the challenge, the client adopted a strategic approach in collaboration with Robert Mann, the head contractor. The project team meticulously planned and executed the EPG Upgrade, aiming to minimise the impact on ongoing operations. A key aspect of this approach was the emphasis on conducting the majority of the EPG construction and pre-fabrication works off-site. This decision significantly reduced on-site activities and disturbances.

Benefits: Enhancing Emergency Power Capabilities While Maintaining Functionality

The successful implementation of the strategic approach resulted in a seamless EPG Upgrade and minimal on-site disruption. By conducting construction activities off-site, RMPL ensured the continuous functioning of clients’ services throughout the project. The upgraded EPG system enhanced the facility’s emergency power capabilities, further strengthening its ability to withstand unforeseen events.

Collaborative Efforts: Commitment to Quality, Safety, and Operational Continuity

The achievement of a smooth EPG Upgrade with minimal disruption can be attributed to the strong collaboration between the client and Robert Mann. Both parties demonstrated their commitment to delivering high-quality projects while prioritising safety and operational continuity. The successful outcome serves as a testament to their dedication and the effective implementation of the strategic plan.


Minimising on-site disruption during an EPG Upgrade project is a significant challenge, especially when existing operations must continue without interruption. By adopting a strategic approach, focusing on meticulous planning, and conducting off-site works, RMPL successfully achieved a seamless EPG Upgrade with minimal disruption. The collaborative efforts of the client and Robert Mann, coupled with their commitment to quality, safety, and operational continuity, resulted in an upgraded facility with enhanced emergency power capabilities. This successful outcome serves as a valuable example for future projects, demonstrating the importance of careful planning and execution in minimising disruptions and ensuring business continuity.

To see other Robert Mann projects that utilise best practice and a strategic approach to deliver minimal disruption check out Our Work section here.